Special tools

You have a special problem and cannot find a suitable tool? We supply any type of industrial solution - regardless of series sizes and runs.

  • KUKKO special tool for industrial customers

    Special tool for industrial customers

    We develop special tools as well as individual solutions for our industrial customers. Our core competence lies in the development, production and logistics for special tools in various fields of application. The following manufacturers are among our references:

    - Daimler- Airbus
    - MAN- VW
    - Heidelberger printing machines 
  • Customization for the company Onrobot from Denmark

    Customization for company Onrobot, Denmark

    Whether as a series or individual production KUKKO develops individual problem solvers for individual customer requirements. In the case of the Onrobot company, special adapters were developed and produced for optimal use in a ball bearing.

    Are you interested to learn more about our manufacturing process for special tools? Learn more here!

  • Individual mold development using the example of the Porsche Taycan

    Individual mold development using the example of the Taycan, Porsche SE

    Electric mobility Porsche

    With Private Labeling we offer our customers all possibilities to realize individual tool concepts and to market them under their own label. In addition to the development of a storage and organization system, our services also include the individual equipment of the tool sets as well as the specific labeling for production use.

  • The process of separation using the example of an electric motor from Volkswagen

    Disconnect pull-off on an electric motor

    Electric mobility Volkswagen

    KUKKO has been closely associated with the automotive industry since the company was founded and has accompanied e-mobility since its beginnings. As a pioneer in this field, we implement special requests individually for our customers and manufacture unique precision tools. Our tool solutions are perfectly matched to the requirements of the industry. Customized solutions guarantee maximum productivity. Parting off on an electric motor.

  • Special tool developed specifically for BMW

    A 3-arm puller with special hook - specially designed for pulling out the shaft grounding ring.

    Special tools BMW

    Special tools are used when identical work processes need to be simplified to the maximum. This guarantees smooth processes in production while optimizing time management. Together, we develop an application-oriented solution that is precisely tailored to the needs of our customers.

  • Special device for hydraulically pulling off the wheel hubs on the truck

    Special device for hydraulically pulling off the wheel hubs on the truck

    Special tools truck

    We manufacture special tools for a wide variety of vehicle models - even for the heavyweights among them such as trucks and heavy transporters. Hydraulic wheel hub pullers are perfect for loosening very tight wheel hubs that are difficult to remove. This allows repairs to the axle or the replacement of wear parts such as wheel bearings to be carried out smoothly.

  • Special puller with extra slim hooks for pump wheel disassembly

    Special puller with extra slim hooks for pump wheel disassembly

    Centrifugal pump wheel external extractor

    Ben's Ginger GmbH, located in Bavaria, is a manufactory for the production of ginger concentrate. "The company KUKKO supports us energetically with different and custom-made pullers, which enable us to maintain and repair our machine in our manufactory. This would not be possible without the custom-made tools," Ben Kettels.

Puller over a smartphone

Quality management

Our DIN ISO 9001 certified quality management system ensures that we deliver all products to the agreed quality. We have access to state-of-the-art measuring equipment. All measuring equipment is regularly calibrated in an approved testing laboratory.

Incoming goods inspection is carried out completely digitally. This offers the highest level of effectiveness. A specially equipped test room is available to continuously ensure flawless products in terms of form, function and design.

Process steps in the manufacturing process of special tools

Many process steps are required to produce the desired special tool, which are carried out centrally at KUKKO's production site in Hilden.

  • Application example of CNC turning

    CNC turning

    Whether small, medium or large series, the maximum repeat accuracy for complex rotationally symmetrical geometries during turning provides flexibility for your planning. Using CAD data and CAM systems, a new tool can be created individually and efficiently.

  • Application example of CNC milling

    CNC milling

    Highest accuracy for your components of different materials with at the same time price-efficient series production.

  •  Punching application example


    Fast and easy production for simple shapes with high levels of resilience and resistance.

  • A welder at work


    Minimal material distortion despite brief changes in material properties during the joining process. The high quality of your special solution is maintained.

  • An aisle in the KUKKO warehouse

    Parts management

    Effective workflows through the use of automatic small parts storage, so that all parts are always in the right place at the right time and you don't have to make any queries.

  • Various plastic parts

    Plastic syringes

    Custom molds for plastics to provide extra protection for your tool or component on which it will be used.

  • Example of application of the assembly


    Finishing with over 100 years of tooling know-how allows a broad knowledge for your special solution.

  • Example of KUKKO gentle packaging


    Gentle compilation of your products so that no product-altering influences can occur during transport.

  • One part is marked with laser

    Laser marking

    Individually marked tool ID for your product tracking and identification. You always know what you have in your hands.

  • A part in the quality control

    Quality control

    State-of-the-art measurement technology ensures the highest quality and precision throughout the entire series for your special solution.

  • various KUKKO packages in stock


    Our logistics center with nearby airports enables fast worldwide shipping to end long waiting.

Your special tool

Are you looking for an individual special tool? Then you are at the right address with us! Get in touch with us today.


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